"If you prefer theory to practice, try eating a menu" © Jo Taijun Fuss

WE ARE DOERS - NOT CONSULTANTS

References

For a globally leading manufacturer of drive solutions in Germany, who produces, sells and services applications such as gear boxes, transmissions, power packs, hybrid propulsion systems, suspension systems, slide bearings, couplings, and test…

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For a client in plant engineering for the Neom project in Saudi Arabia, QMatrix provides QMatrix experts responsible for product and process improvements.

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QMatrix has been assigned to support in the supplier management as resident engineer for a client in the die-casting and aluminium casting industry.

Task:

  • Technical & Quality Support
  • Bottleneck Management
  • Evaluation of manufacturing processes
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Two QMatrix experts are currently working in quality assurance for a global industrial valves company in Germany

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We are currently supporting a manufacturer of innovative power electronics for electric motors in the automotive sector.

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  • Potential analyzes at various potential suppliers
  • On-site audits in Europe
  • Documentation of weak points
  • Proposals for achieving the goal of potential commissioning
  • Support in audited processes under customer requirements
  • AS7104 Implementation
  • Process design with adherence to the NADCAP checklist
  • Staff training in NDT standards
  • FMEA and control plan Creation of technical documentation
  • Norms interpretation
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  • GAP Analysis of the current quality system according to AS9100 and ISO9100
  • Quality policy update according to ISO9001 / AS9100D
  • Definition of KPI's
  • Preparation for audit AC7108
  • Project management
  • Quality documentation
  • Support and Troubleshooting of organic and inorganic coating processes, catalysts, surface treatments, material and corrosion tests.
  • Preparation for NADCAP audit of chemical processes.
  • Corrective actions in waste of chemical treatments with…
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  • On-site Training PPAP at OEM       
  • VDA 6.3 supplier audits       
  • R@R       
  • Logistic audits       
  • Training OEM requirements in supply chain       
  • Review sampling documentation       
  • PPAP portal training
  • APQP
  • PPAP support
  • VDA 6.3 audit support
  • Documentation support
  • PPAP portal on-site training
  • Training OEM requirements
  • Workshop and trainings with n-tier suppliers
  • PPAP support       
  • Documentation support       
  • WEB 2020 support       
  • SQMS on-site training       
  • Training WEB 2020 requirements       
  • Training Daimler requirements       
  • Support supplier management OEM requirements       
  • Workshop and…
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  • De-escalation with Lamborghini
  • Coaching new CQA
  • Installation and management of Q-walls
  • Support new projects
  • Installation VDA 6.3 standard
  • Tracking and prioritizing immediate actions
  • Coaching new quality manager
  • Installation of Q-walls
  • Reorganization of the quality department and processes
  • VDA 6.3 audit support
  • Coordination CCC certification between three plants, CCC service providers and China
  • Tracking sample shipment to China as well as obtaining the CCC and Gonggao certificates
  • Pre-scheduling for tool change
  • Coordination of the 58 tool modifications (new…
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Injection molded plastic parts

  • Injection molded plastic parts
  • Tracking and processing of audit deviations (grading "C" rating of 78 %)
  • Implementation of process optimization
  • 5S workshops and standardization
  • Optimization of warehouse and production…
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  • Interior door panels
  • Protection of the supply chain from 1st tier to 3rd tier supplier (Germany - Hungary - Czech Republic)
  • Direct on-site support coordination and monitoring of process optimization
  • Daily reporting to OEM at management level
  • Accompan…
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  • Follow up investigation on works reclamation
  • Initiation of immediate actions and rework
  • Coordination of supplier activities
  • Tracking 8D reports from vendor
  • Ensuring component quality
  • Installation of Q-walls
  • Temporary management of 45 employees
  • Reorganization of the quality department and processes
  • Tracking and prioritizing immediate actions
  • Reduction of customer complaints by 84%
  • Installation and training self-inspection
  • Successf…
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  • Sampling of facelift parts
  • Tracking supplier complaints
  • Supplier audits according to VDA 6.3
  • Support of OEM customer visits
  • Accompanying OEM TRL audit
  • Support preparation monitoring audit ISO/TS 16949
  • Follow-up to Q-H:ELP de-escalation subcontractor
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